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Control Micro-Contamination, Ensure Automotive Component Reliability

Funa Technology provides a fully automated cleanliness inspection system that fully complies with the latest VDA 19.1 and ISO 16232 standards, providing customers with complete and comprehensive particle information including particle size, composition, and hardness, enabling users to manage and trace component cleanliness based on this information.

SOLUTION

Cleanliness Challenges in Automotive Manufacturing

Particulate contamination in the production environment

  • Environmental dust
  • Contamination from personnel operations
  • Contamination during transport
  • Residues in the assembly environment
Particulate contamination in the production environment

Surface contamination of components

  • Metal wear debris
  • Non-metallic particles
  • Machining residues
  • Cleaning residues
Surface contamination of components

Equipment and Process Contamination

  • Equipment wear particles
  • Machining contamination
  • Process residues
  • Lubricant contamination
Equipment and Process Contamination

Supply Chain and Assembly Contamination

  • Contamination from packaging materials
  • Contamination during component transportation
  • Supplier-related residues
  • Contamination introduced during the assembly process
Supply Chain and Assembly Contamination

SOLUTION

Solutions

Rapid Light Microscopy Detection Protocol

Utilizing the MicroQuick ultra-fast particle scanner—benchmarked against VDA 19 and ISO 16232 automotive cleanliness standards—this system is purpose-built for the rapid cleanliness inspection of automotive components using filter membranes. It replaces traditional manual microscopic analysis, delivering ultra-fast results, maintenance-free operation, and audit-ready compliance, making it ideal for routine mass-production quality control at automotive OEMs and component manufacturers.

Typical user

Typical Users

SANDEN

SANDEN

For particle contamination control in compressor manufacturing, the Phenom ParticleX automated cleanliness solution enables fast and efficient particle detection and analysis. It provides key information including particle size, composition, and morphology, enabling accurate identification and source tracing of contaminants to improve product quality and reliability.

SANHUA

SANHUA

Focused on automotive component manufacturing, the Phenom ParticleX automated cleanliness solution enables rapid particle contamination control. It provides fast detection and analysis of fine particles, delivering key data such as particle size, composition, and hardness for accurate contamination identification and root-cause tracing. The solution helps ensure the cleanliness, quality, and production stability of precision thermal management components.

SERVICE

Services

The ParticleX system offers highly flexible customization services, ensuring that analysis processes, classification rules, and data reports can precisely match your specific requirements. At its core is a highly open software platform that allows you to tailor the system to your specific processes and application scenarios.

Custom Identification & Classification Rules

Custom Identification & Classification Rules

This is the core of system customization, allowing adjustment or creation of new analysis workflows based on requirements without relying on factory presets.

Custom Data Reports & Visualization

Custom Data Reports & Visualization

The system automatically converts complex data into clear, intuitive reports, with both content and format customizable.

One-Click Standardized Report Generation

One-Click Standardized Report Generation

The system deeply integrates industry standards, enabling one-click generation of standardized authoritative reports.

Personalized User Interface & Workflow

Personalized User Interface & Workflow

The system can be locked in fully automatic mode for daily quality inspection, or switched to manual electron microscopy mode for failure analysis, achieving multi-purpose use from a single machine.

STRATEGIC SUPPLIER

Strategic Suppliers

A provider of professional solutions for automotive technical cleanliness testing.

RJL Micro & Analytic GmbH (Germany) is a specialist company focused on particle contamination analysis and technical cleanliness testing. Serving the automotive, aerospace, precision manufacturing, and high-reliability industrial sectors for years, the company provides clients with particle inspection equipment and analysis solutions that meet international standards.

RESOURCE CENTER

Resource Center

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