Particulate contamination in the production environment
- Environmental dust
- Contamination from personnel operations
- Contamination during transport
- Residues in the assembly environment
Control Micro-Contamination, Ensure Automotive Component Reliability
Funa Technology provides a fully automated cleanliness inspection system that fully complies with the latest VDA 19.1 and ISO 16232 standards, providing customers with complete and comprehensive particle information including particle size, composition, and hardness, enabling users to manage and trace component cleanliness based on this information.
SOLUTION
Cleanliness Challenges in Automotive Manufacturing
Surface contamination of components
- Metal wear debris
- Non-metallic particles
- Machining residues
- Cleaning residues
Equipment and Process Contamination
- Equipment wear particles
- Machining contamination
- Process residues
- Lubricant contamination
Supply Chain and Assembly Contamination
- Contamination from packaging materials
- Contamination during component transportation
- Supplier-related residues
- Contamination introduced during the assembly process
SOLUTION
Solutions
Rapid Light Microscopy Detection Protocol
Utilizing the MicroQuick ultra-fast particle scanner—benchmarked against VDA 19 and ISO 16232 automotive cleanliness standards—this system is purpose-built for the rapid cleanliness inspection of automotive components using filter membranes. It replaces traditional manual microscopic analysis, delivering ultra-fast results, maintenance-free operation, and audit-ready compliance, making it ideal for routine mass-production quality control at automotive OEMs and component manufacturers.
CORE PRODUCT
Core Products
Fully Automated Automotive Cleanliness Inspection
Particle AC
Compliant with VDA 19.1 and ISO 16232 standards
View Product Details
Ultra-Fast Particle Scanner for Automotive Component Cleanliness
Micro Quick
Ultra-fast particle scanner for automotive component cleanliness inspection
View Product Details
Correlative Particle Analysis Software System
OM-SEM-EDS
OM-SEM-EDS correlative analysis solution for particle analysis
View Product DetailsTypical user
Typical Users
SANDEN (Shanghai Highly Automotive Air Conditioning Co., Ltd.)
To address particle contamination control challenges in compressor production processes, the Phenom ParticleX fully automated cleanliness solution enables efficient and rapid response. The solution can precisely perform rapid particle detection, efficiently obtain core parameters such as particle size, composition, and hardness, accurately identify fine particles, and quickly complete qualitative contamination analysis and source tracing, strictly controlling impurity risks from the source to ensure product quality.
SANHUA (Zhejiang Sanhua Automotive Components Co., Ltd.)
Focusing on Sanhua's automotive component manufacturing scenarios, the Phenom ParticleX fully automated cleanliness solution enables rapid response to particle control issues during production. The equipment can quickly complete precise detection of various fine particles, rapidly obtain key data such as particle size, composition, and hardness, precisely complete qualitative contamination analysis and root cause tracing, efficiently investigate process impurity risks, and comprehensively ensure the cleanliness quality and mass production stability of thermal management precision components.
APPLICATION CASE
Application Cases
SERVICE
Services
The ParticleX system offers highly flexible customization services, ensuring that analysis processes, classification rules, and data reports can precisely match your specific requirements. At its core is a highly open software platform that allows you to tailor the system to your specific processes and application scenarios.
Custom Identification & Classification Rules
This is the core of system customization, allowing adjustment or creation of new analysis workflows based on requirements without relying on factory presets.
Custom Data Reports & Visualization
The system automatically converts complex data into clear, intuitive reports, with both content and format customizable.
One-Click Standardized Report Generation
The system deeply integrates industry standards, enabling one-click generation of standardized authoritative reports.
Personalized User Interface & Workflow
The system can be locked in fully automatic mode for daily quality inspection, or switched to manual electron microscopy mode for failure analysis, achieving multi-purpose use from a single machine.
STRATEGIC SUPPLIER
Strategic Suppliers
A provider of professional solutions for automotive technical cleanliness testing.
RJL Micro & Analytic GmbH (Germany) is a specialist company focused on particle contamination analysis and technical cleanliness testing. Serving the automotive, aerospace, precision manufacturing, and high-reliability industrial sectors for years, the company provides clients with particle inspection equipment and analysis solutions that meet international standards.
RESOURCE CENTER
Resource Center
Whitepaper / Download
Automotive Cleanliness Comprehensive Solutions
Whitepaper / Download
Particle AC Fully Automatic Automotive Cleanliness Testing System
Whitepaper / Download
MicroQuick Automotive Parts Cleanliness Ultra-Fast Particle Scanner
Whitepaper / Download
Optoelectronic Correlation Software Analysis System
Contact Our Experts for a Tailored Solution
To learn more about our products, please fill in the form below to download the product brochure. We will get back to you as soon as we receive your information.