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ParticleX Steel

Fully Automated Integrated Steel Non-Metallic Inclusion Analysis System

Fast, precise, and reliable non-metallic inclusion analysis system for steel

ParticleX Steel utilizes integrated SEM+EDS technology with dynamic electron beam control and Complex Feature Analysis (CFA) algorithms to achieve full workflow automation from sample preparation and image acquisition to compositional analysis and report generation.

Filament life >3,000 hours
Detection speed Ten times higher than manual labor
Conform to ASTM E2142 / GB/T 30384 Standard
Fully Automated Integrated Steel Non-Metallic Inclusion Analysis System

PRODUCT OVERVIEW

Product Overview

ParticleX Steel can automatically identify and analyze tens to hundreds of thousands of inclusion particles, classify and count them according to ASTM E2142-E45, GB/T 30384, and other international standards, helping steel enterprises precisely control non-metallic inclusions and ensure stable production of high-quality clean steel.

Applicable Targets

  • Steel enterprise quality inspection departments
  • Steel research institutes
  • High-temperature alloy / bearing steel / automotive steel manufacturers

Typical Applications

  • Steelmaking process optimization
  • Clean steel quality rating
  • Inclusion source tracing analysis
  • Export product compliance certification

Technical Features

  • Dynamic electron beam control with CFA algorithms
  • Ultra-long CeB₆ crystal filament lifetime
  • 7×24h unattended automated operation

High-throughput

Fast detection speed; supports 24/7 unattended overnight analysis.

End-to-end automation

Automated search, identification, imaging, compositional analysis, and classification statistics, reducing human error.

Standardized Compliance

Supports international standards such as ASTM E2142-E45 and GB/T 30384, providing steel enterprises with an authoritative basis for grading.

Data Visualization

Generate various data reports, such as ternary phase diagrams, histograms of inclusion size distribution, and extreme value analysis plots.

Built-in shock and magnetic resistance

Suitable for workshops or laboratories.

Long-life, stable CeB6 filament

No need for frequent replacement

RELATED VIDEO

Related Videos

TYPICAL APPLICATION

Typical Applications

Automated inclusion identification

Automated inclusion identification

Automated high-resolution image acquisition

Automated high-resolution image acquisition

Automated EDS compositional analysis

Automated EDS compositional analysis

Automated inclusion classification

Automated inclusion classification

ParticleX Steel

CUSTOMER STORY

Customer Stories

The general standard for metallic inclusions is GB/T 10561, which provides clear classification of inclusions: Type A (sulfides), Type B (alumina), Type C (silicates), Type D (globular oxides), and Type DS (single-particle globular). These different inclusion types each have distinctive morphologies and characteristics. The Phenom ParticleX Steel inclusion system we use performs automated analysis and classification based on the SEM backscattered electron detector + EDS detector. It not only provides morphological and dimensional information for each particle, but also enables sub-classification according to chemical composition — offering greater confidence for complex inclusion analysis.

Model:ParticleX Steel

PRODUCT PARAMETER

Product Parameters

General Specifications
Product Full Name ParticleX Steel Inclusion Analysis System
Optical Magnification 3-16 X
Electron Optical Magnification 200,000 X
Resolution Better than 8 nm
Electron Gun >3,000-hour CeB6 filament
Optical Navigation Camera Color
Accelerating Voltage Basic mode: 2kV, 5kV, 10kV, 15kV, 20kV
Advanced mode: 4.8 KV - 20.5 KV continuously adjustable
Vacuum Mode Low - Medium - High three modes
Detector Backscatter detector
Secondary electron detector (optional)
EDS detector
Fully Automated Function Fully automated steel inclusion inspection

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